LED High Bay Light - Kernel Series - Reliability Test Part1

Model Tested: HB-K200W   |   Electric Rating: 100-277V, 50/60Hz   |   Test Date: 2019.6.21-2019.6.28

Kernel LED High Bay Light 200W

Test Standards and Test Results of Kernel Series LED High Bay Light

S/N Test Item Reference Standard Result
1 Electrical parameter test UL 1598/8750 Pass
2 Hi-pot test UL 1598/8750, TUV 60598 Pass
3 Grounding test UL1598, TUV 60598 Pass
4 Surge protection test IEC 61000-4-5, GB/T 17626.5 Pass
5 Weight bearing test UL 1598 Pass
6 Drop test GB/T 4857.5-92 Pass
7 Sweep vibration test IEC-EN: 60598 Pass
8 Waterproof test IEC-EN: 60598 Pass
9 Salt spray test GB/T 2423.17 Pass
10 High ambient temperature test UL 1598, IEC/EN: 60598 Pass
11 Low ambient temperature test UL 1598, IEC/EN: 60598 Pass
12 On-off test GB-T/24908-2010 Pass
13 Aging test Internal standard Pass
14 High input voltage test GB-T/24908-2010 Pass
15 Low input voltage test GB-T/24908-2010 Pass
16 Insulation resistance test GB7000.1-2015, IEC 60598-1:2014 Pass
17 IK impact test GB-T/2423.55 Pass

Test Sample Picture:

200w Industrial LED High Bay Light

---Test Item 1. Electrical Parameter Test---

  • Reference standard

UL 1598/8750

  • Test equipment

AC power meter

  • Test operation method

Connect the luminaire to a power supply within the nominal voltage range. Measure and record the test voltage and input.

  • Requirements

The measured input readings like current and power should not exceed 10% of the rated value

  • Test results

Model No. Measured Voltage / Frequency Rated Power Rated Current Rated PF Measured Input Power Measured Input Current Measured PF Test Result Test Date
HB-K200W 100V/50Hz 200W 2.0A - 207.1W 2.057A 0.998 Pass 2019.6.21
230V/50Hz 200W 2.0A ≥0.98 198.6W 0.882A 0.981 Pass 2019.6.21
277V/50Hz 200W 2.0A - 198.3W 0.747A 0.962 Pass 2019.6.21

---Test Item 2. Hi-Pot Test---

  • Reference standard

UL 1598 / TUV 60598

  • Test equipment

Hi-pot tester

  • Test operation method

Impose 2*max rated input voltage + 1000V on the LED High Bay Light surface to check whether the LED PCB board is damaged

  • Requirements

After above test, the warehouse LED High Bay shall work normally with no malfunction

  • Test picture

hi-pot test of industrial led high bay light 200w

  • Test results

Model No. Test Voltage Malfunction Test Result Test Date
HB-K200W 1554 No Pass 2019.6.21

---Test Item 3. Grounding Test---

  • Reference standard

UL 1598 / TUV 60598

  • Test equipment

Grounding tester

  • Test operation method

One end of the tester is connected to the grounding wire of the High Bay Lights, and the other end of the tester is connected to the farthest point of the lamp from the LED driver, then start test.

The test current is set to 30A and the test duration is set to 60 seconds.

  • Requirements

Tested resistance is <0.1Ω and no exception during the test

  • Test results

Model No. Testing Current Tested Resistance Calculated Voltage Drop Result Test Date
HB-K200W 30A 0.028Ω 0.83V Pass 2019.6.21
  • Test picture

grounding test of industrial led high bay light 200w

---Test Item 4. Surge Protection Test---

  • Reference standard

IEC 61000-4-5 / GB/T 17626.5

  • Test equipment

Lightning Surge Tester

  • Test operation method

Lightning surge 4KV for Line-Earth, 2KV for Line-Line, check whether there is any impact on normal work of the LED warehouse lighting.

  • Requirements

The luminaire should work normally after test.

  • Test results

Model No. Test Item Test Voltage Test Phase Results Test Date
HB-K200W L-N 2000V ±0°/90°/180°/270° Pass 2019.6.22
L-PE 4000V ±0°/90°/180°/270° Pass 2019.6.22
N-PE 4000V ±0°/90°/180°/270° Pass 2019.6.22
  • Test picture

surge protection test of industrial led high bay light 200w

---Test Item 5. Weight Bearing Test---

  • Reference standard

UL 1598, section 17.15

  • Test equipment

Shelf for haning, iron load

  • Test operation method

The iron load is 4 times as much as the weight of the LED High Bay Light

  • Requirements

Weight hanging duration for 4 hours, the mounting hook of the lamp has no shedding or damage

  • Test results

Model No. Lamp Weight Iron Load Weight Test Duration Results Test Date
HB-K200W 2.7kg 10.8kg 4 hours Pass 2019.6.22
  • Test picture

weight bearing test of aisle led lighting high bay 200w

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