LED High Bay Light - Kernel Series - Reliability Test Part1

Model Tested: HB-K200W   |   Electric Rating: 100-277V, 50/60Hz   |   Test Date: 2019.6.21-2019.6.28

Test Standards and Test Results of Kernel Series LED High Bay Light

S/N	Test Item	Reference Standard	Result
1	Electrical parameter test	UL 1598/8750	Pass
2	Hi-pot test	UL 1598/8750, TUV 60598	Pass
3	Grounding test	UL1598, TUV 60598	Pass
4	Surge protection test	IEC 61000-4-5, GB/T 17626.5	Pass
5	Weight bearing test	UL 1598	Pass
6	Drop test	GB/T 4857.5-92	Pass
7	Sweep vibration test	IEC-EN: 60598	Pass
8	Waterproof test	IEC-EN: 60598	Pass
9	Salt spray test	GB/T 2423.17	Pass
10	High ambient temperature test	UL 1598, IEC/EN: 60598	Pass
11	Low ambient temperature test	UL 1598, IEC/EN: 60598	Pass
12	On-off test	GB-T/24908-2010	Pass
13	Aging test	Internal standard	Pass
14	High input voltage test	GB-T/24908-2010	Pass
15	Low input voltage test	GB-T/24908-2010	Pass
16	Insulation resistance test	GB7000.1-2015, IEC 60598-1:2014	Pass
17	IK impact test	GB-T/2423.55	Pass

Test Sample Picture:

---Test Item 1. Electrical Parameter Test---

• Reference standard

UL 1598/8750

• Test equipment

AC power meter

• Test operation method

Connect the luminaire to a power supply within the nominal voltage range. Measure and record the test voltage and input.

• Requirements

The measured input readings like current and power should not exceed 10% of the rated value

• Test results

Model No.	Measured Voltage / Frequency	Rated Power	Rated Current	Rated PF	Measured Input Power	Measured Input Current	Measured PF	Test Result	Test Date
HB-K200W	100V/50Hz	200W	2.0A	-	207.1W	2.057A	0.998	Pass	2019.6.21
	230V/50Hz	200W	2.0A	≥0.98	198.6W	0.882A	0.981	Pass	2019.6.21
	277V/50Hz	200W	2.0A	-	198.3W	0.747A	0.962	Pass	2019.6.21

---Test Item 2. Hi-Pot Test---

• Reference standard

UL 1598 / TUV 60598

• Test equipment

Hi-pot tester

• Test operation method

Impose 2*max rated input voltage + 1000V on the LED High Bay Light surface to check whether the LED PCB board is damaged

• Requirements

After above test, the warehouse LED High Bay shall work normally with no malfunction

• Test picture

• Test results

Model No.	Test Voltage	Malfunction	Test Result	Test Date
HB-K200W	1554	No	Pass	2019.6.21

---Test Item 3. Grounding Test---

• Reference standard

UL 1598 / TUV 60598

• Test equipment

Grounding tester

• Test operation method

One end of the tester is connected to the grounding wire of the High Bay Lights, and the other end of the tester is connected to the farthest point of the lamp from the LED driver, then start test.

The test current is set to 30A and the test duration is set to 60 seconds.

• Requirements

Tested resistance is <0.1Ω and no exception during the test

• Test results

Model No.	Testing Current	Tested Resistance	Calculated Voltage Drop	Result	Test Date
HB-K200W	30A	0.028Ω	0.83V	Pass	2019.6.21

• Test picture

---Test Item 4. Surge Protection Test---

• Reference standard

IEC 61000-4-5 / GB/T 17626.5

• Test equipment

Lightning Surge Tester

• Test operation method

Lightning surge 4KV for Line-Earth, 2KV for Line-Line, check whether there is any impact on normal work of the LED warehouse lighting.

• Requirements

The luminaire should work normally after test.

• Test results

Model No.	Test Item	Test Voltage	Test Phase	Results	Test Date
HB-K200W	L-N	2000V	±0°/90°/180°/270°	Pass	2019.6.22
	L-PE	4000V	±0°/90°/180°/270°	Pass	2019.6.22
	N-PE	4000V	±0°/90°/180°/270°	Pass	2019.6.22

• Test picture

---Test Item 5. Weight Bearing Test---

• Reference standard

UL 1598, section 17.15

• Test equipment

Shelf for haning, iron load

• Test operation method

The iron load is 4 times as much as the weight of the LED High Bay Light

• Requirements

Weight hanging duration for 4 hours, the mounting hook of the lamp has no shedding or damage

• Test results

Model No.	Lamp Weight	Iron Load Weight	Test Duration	Results	Test Date
HB-K200W	2.7kg	10.8kg	4 hours	Pass	2019.6.22

• Test picture